New Cutters And Carbide Insert Configurations From Iscar To Better The Machining Process

 

Iscar is announcing Penta 34 carbide inserts by having a new PB chipformer. The PB chipformer features a single cavity utilizing a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer by having a varying frontal edge.

The completely new chipformer was fashioned for machining soft materials. It is an fantastic solution for parting bearing steel and other tremendously ductile materials. It can be used at low feed: 0.03 to 0.10 mm/rev.

The combination of the completely new chipformer and IC908 grade provides excellent chip breaking and tool life results. The Penta 34-PB is available in a 1.5 to 3.0 mm width range, made from the functional IC908 PVD coated grade. The revolutionary family broadens the application range of Iscar's utmost practical grooving and parting PENTA 34 carbide inserts. The Penta 34-PB, when stacked up against to a competitor's tool, is a triumphant solution for machining several soft and ductile material.

Iscar's Upgrades for Parting

Iscar has developed a new family of reinforced Tang-Grip blades for the acclaimed TRAUB (TNL and TNK models) and INDEX (MS18C model) turn/mill machines. These blades, due to their reinforced fabrication, can be employed in long overhang. Only the part of the blade imperative for penetration (cutting depth) has a reduced width. The remainder is thick, which provides enhanced rigidity and stiffness. These blades are an amazing solution for parting and grooving between the main and sub-spindle of turn/mill machines. The single-ended insert has a exceptionally rigid clamping and therefore provides a very important advantage over any other system.

Further additions to Iscar's Grip family are Do-Grip carbide inserts manufactured from the completely new Sumo Tec carbide grades: IC807 IC808 and IC830. The unique Sumo Tec grades notably lengthen insert life, due to the most advanced coating technology followed by a specialized surface treatment. This also provides upgraded tool life due to low surface stress and an evenly coated top surface. The level surface contributes to continuous uninterrupted chip flow, less produced heat and less friction. The new process refines toughness and chipping resistance and thus diminishes friction and built-up edge. This in turn enhances and prolongs tool life at increased machining conditions for all types of work piece materials. The new PVD process is made of Iscar's AL-TEC coating technology, utilizing the unique surface treatment.

Iscar's Chip Splitting Inserts
Iscar's brand new HM90 APCR 220605-CS grooved carbide inserts put an end to chip crowding obstacles in rough milling of aluminum, where chips can pile up. They are a part of Iscar's growing Helialu HM90 line of inserts styled specially for aluminum milling. With 2 grooves pressed into each polished cutting face, the inserts split aluminum chips into a manageable size for easy, dependable evacuation despite the application's characteristic high chip volume. The 22 mm inserts, each with two edges, are designed to expand metal removal over the extensive range of aluminum roughing conditions, from high power/low speed to high power/high speed. They work particularly well with Iscar's completely new HM90 EAL/FAL...22 aluminum rough milling cutters. Besides dependably clearing chips, the inserts conserve power and decrease chatter in long-overhang setups. The inserts feature a cavity on the bottom to be certain correct mounting in cutter chip pockets outfitted with standard spring pins. For maximum chip control, Iscar endorses using the HM90 APCR chip-splitting insert only in cutters with an even number of flutes.

Some Of The Many Improvements In Carbide Inserts Coming From Iscar
Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.

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Iscar Announces A Revolutionary Line Of Slitting Cutters Using Tang-Grip Technology And The Durability Of Sumo Tec Grades
Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.

A Number Of Progressions Have Increased Iscar's Line Of Indexable Endmills For Heightened Productivity
Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.

Completely New End Mills From Iscar Can Enhance Productivity While Lowering Costs
Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

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